ORC Week 5: DIY Industrial Pipe Bench

This post wills show you how to make an industrial style bench with a pipe base and wood top!

We’re nearing the end of the One Room Challenge! We are making over our front room in six weeks!

The room started out completely unfurnished and we are working hard to get it done and decorated with our coastal style. In case you missed it, here is what we have done:

Week 1: The Plan

Week 2: Painting & Large Furniture

Week 3: Fireplace Makeover

Week 4: Little Details

Love this project? Be sure to check out all of our latest building projects here!

This week we focused on getting something going on at the blank wall alongside the stairs. The only thing currently on the wall is our Ikea shoe drawer which we have had for years and love with all the heart eyed emojis.

So much hidden storage in such a small amount of space! I wanted to add something next to the drawers – somewhere I could sit my purse, or that we could sit to put on shoes. A shallow bench was in order. And art, big art!

I wanted something with ORB metal legs to tie in the black of the hanging lantern lights throughout the first floor as well as the plant stand we have in the corner and a variety of knobs all over the place.

I decided that it would be fun to play with piping (we made this lamp a few years ago) and google lead me to lots of options.

We got the design for a DIY industrial pipe bench from Lowe’s, where they have a variety of projects and full plans for you to follow. This is great, but we needed to modify it slightly for the space we wanted and only wanted one bench, not a whole table.

We didn’t realize when we started the project how expensive pipe fittings are. According to Lowe’s’ plan, this project was $$ out of $$$$$ (2/5 for expense). That made it seem like it would be fairly inexpensive.

However, once we started looking at the prices of pipe fittings, we changed from galvanized steel to black iron (about half the cost) and cut out some pieces and still ended up with $100 worth of pipes. Luckily, we were using spare wood we already had to make the top, but we certainly weren’t expecting that.

What is $$$$$ worth?? Building a whole house? I wish that Lowes had been more specific with their price guide!

DIY Industrial Pipe Bench

The changes that we made to the official Lowes plans were to use all 1 inch pipes to 3/4 inch pipes, use black iron instead of galvanized steel, and we reduced the width of the bench from 18″ wide to around 12″ wide. It’s a narrow bench but it fits our narrow space and is for more of perching (and bag holding) than long term sitting.

Assemble pipes

Anyways, the pipes were fairly easy to connect, but you have to tighten them. A lot. With tools.

You won’t be able to get them tight enough with just your hands. We used two wrenches to hold and tighten all the fittings. You don’t want an unstable bench! In the end, it looked great.

We spray painted the iron work with an oil-rubbed bronze spray paint to match the light fixtures we’ve been installing. Lots of thin coats (I think 3 coats) with dry time in between to prevent drips. I let it dry for 36 hours outside to get really dry.

Create wooden bench seat

Finally came the bench seat. As I mentioned, we used scrap wood we saved from inside the walls of our house when we had the open-concept created last month. I think that’s a pretty cool element that we can create several projects reusing the wood from inside our house!

We used a combination of 2x4s and a 2×6 for the seat and cut the pieces to 50 inches long. We also used 11 inch 1x4s to create cleats to hold the boards together and give the iron legs a place to sit.

We also added six large bolts (ends spray painted ORB) to the center of each board for a rustic vibe. We added these on our barn door upstairs and I love them so I wanted to mimic that on the bench.

Once all screwed together, we stained it in our favorite Dark Walnut stain and sealed it with matte poly.

Be sure to check out our Dark Walnut by Minwax wood stain review!

Attach legs to wooden seat

The last step was to fix the iron to the bench. Here we screwed the bench to the pipe in the middle with a flange and deck screws and added some glue to each of the side leg holes to keep them in place with added support.

The pipe ends on the sides were inset into holes on the bottom of the wood cleats to help hold them in place.

We definitely used more screws than we needed here, but we were new to the process of furniture making at the time.

Pipe and wood bench

In the end, our DIY industrial pipe bench turned out great and looks awesome with the rustic elements of our house with our lighting and live edge coffee table!

We styled the space with a seascape above it (this was actually Sean’s in his apartment bedroom years ago, but I did help encourage him to buy it!) and styled it with the Charleston pillow that I got for Christmas last year. Hopefully CiCi stays off the bench and doesn’t get it all dog hair-y!

We will be back next Thursday with a full room reveal and a complete budget breakdown! I really can’t wait!!!